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        Your location:Home > Product > product > Extruder
        Extruder
        PVC+ASA Glazed Roofing Tile production line
        • PVC+ASA Glazed Roofing Tile production line

        • product category:Extruder
        • product brand:plastic extruder
        • Product Brief:

        Order hotline/whatsapp:+86-13962461986

         PVC+ASA glazed tile/roofing sheet production line

         

        Parameter for pvc wave roof tile/sheet:

        1.Normal Thickness: 1.0mm-3.8mm;

        2. Normal Width: 840mm-1450mm;

        3. Normal color: Red, Yellow, Blue, Orange, etc.

        Charactors of the roofing sheet:

        1. Corrosion resistance

        2. Sound absorption and heat insulation

        3. Environment friendly and energy saving

        4. Color lasting

        5. Load bearing

        6. Good water resistance

        7. Light weight building materials

        8. Fire proof grade B1

        9. Easy to install

        Machine list for PVC+ASA glazed tile/roofing sheet  production line 

         

        No.

        Machine

        Quantity

        1

        Screw loader

        1 set

        2

        SJZ80/156 conical twin-screw extruder

        1 set

        3

        SJ50/30 single screw co-extruder

        1 set

        4

        Extrusion mould and flow distributor

        1 set

        5

        Embossing roller

        1 set

        6

        Side cutter

        1 set

        7

        Glazed-tile forming machine

        1 set

        8

        Cutter

        1 set

        9

        Stacker

        1 set

        10

        Mold for tile top, ide ridge tile, three way tile, ridge tile end

        1 unit

         

         

         

        Power consumption and labors needed:

        Machines list

        Installed power

        1. Spiral Loader (for mixer)

        2.2kw

        2. SRL-Z500/1000 High speed Heating Cooling Mixer

        75kw+15kw=100kw

        3. Spring Loader (for PVC extruder)

        2.2kw

        4. SJSZ80/156 conical double screw Extruder

        Main motor: 55kw

        Feeding motor: 2.2kw

        Vacuum pump: 2.2kw

        Barrel heaters: 30kw

        5. Vacuum Loader + Hopper Dryer (for ASA extruder)

        Motor power: 1.1kw

        Heating power: 12kw

        6. SJ50/30 Single screw Co-Extruder (for ASA)

        Main motor: 15kw

        Barrel heater: 12kw

        7. Mold/Die head set

        Heating power: 20kw

        8. Double-Roller Calander

        Motor power: 1.5kw

        9. Tile Forming machine (with mold blocks)

        Total power: 8.77kw

        10. Cutting machine

        Motor power: 2.2kw

        11. Heating Oven

        Heating power: 12kw

        12. Roofing Tile Crusher

        Motor power: 11kw

        13. PVC Pulverizer

        Motor power: 37kw

        Remarks: The total Power of the production Line will be 175.87kw; but the actual power consumption will be only 75% of the total power. So the final power consumption will be around 132kw/hr (Mixer, Crusher and Pulverizer will run separately from the production Line).

        Labors needed

        Production Line: 2 people

        Mixer and recycling machines: 1 people

             
         

         

        Production cost (only for your information):

        General production formulation

        Raw materials

        Percent

        Cost

        PVC resin

        100kg

        USD780/Tons

        Calcium carbonate

        100kg

        USD118/Tons

        CPE

        5kg

        USD1,720/Tons

        PE Wax

        1.2kg

        USD1,780/Tons

        Stearic acid

        1.5kg

        USD1,530/Tons

        Stablizer

        4.8kg

        USD1,170/Tons

        ACR

        3.8kg

        USD1,640/Tons

        Paraffin

        0.3kg

        USD1,406/Tons

        The cost of the mixture is around USD470/Tons-USD550/Tons.

        The surface material of the tile is ASA; the cost is around USD3,750/Tons. The weight of ASA is around 100-150g/㎡.

        So the production cost of the final roof tile is around USD2.3-USD3.1 per square meter.

         

         

        Facilities and preparation of the production:

        Dimension of the production line

        Around 21.6m*3.5m*3m (L*W*H)

        Required dimension of the workshop

        Length: over 26meters

        Width: over 5meters

        Height: 4meters

        Assistant installation

        200kva transformer (160kva at least)

        10m³water pool

        Air compressor, gear oil, cable, etc.

         
         
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